CMMS
Comprehensive maintenance management
Optimizes maintenance operations by scheduling, tracking, and analyzing maintenance tasks, reducing downtime and extending asset lifespan.
Mold Maintenance & Tool Management Software — Kyrtech TWO
Molding tool maintenance and management
Ensures optimal performance and longevity of molding tools through regular maintenance and tracking, improving production efficiency.
Specialized Maintenance Planning
This software is specifically designed to manage the maintenance and repair tasks of injection molding tools.
It plans preventive and refurbishment maintenance based on shot count. It also allows for the execution of unplanned tasks such as repairs, retooling, and upgrades.
The program is capable of automatically receiving real-time performance data from any MES system or directly from production units.
Supportive Visualization
The status of tools is visually displayed, grouped by product, making it easy to see which tool is in production, under maintenance, or available if needed.
Each tool has a unique communication interface, which greatly facilitates information transfer and teamwork.
Maintenance Events
The program includes specific data and parameters of the injection molding technology, which are registered in the system through a separate standardization process.
Custom data sheets and checklists can be configured, which will always or conditionally be mandatory elements of your maintenance.
Workshop Management
The program allows for the assignment and planning of work.
We can see which colleagues with what skills are working at which station, and we can even divide the pending maintenance tasks into shifts.
It includes comprehensive employee resource planning and time tracking, as well as SKILL MATRIX-based workforce verification.
Reporting Solutions
Similar to other industrial Kyrtech systems, one of the main strengths of the TWO program is the quick and up-to-date production of KPIs, including the top 5 critical parameters for the month and the management of actions taken on them.
The data entered into the system can be extracted in any form for our users.
Whether it's Excel reports, scheduled summaries, or live visualizations.
Expected Benefits of Implementing the Program:
- Complete real-time supervision of the maintenance workshop
- Decision-making based on up-to-date information
- Human resource planning and reporting
- Reduce or balance employee workload
- Display of missing workforce
- Record of qualifications
- Optimization of maintenance times
- Planning of parts usage, procurement support, inventory optimization
- Auditable maintenance system
- No missed maintenance, prescribed inspections, or preparation for regulatory inspections
Quantifiable Results
| Monitoring Indicators | Expected Trend | |
|---|---|---|
| Number of recorded work orders | Increase ~ 20-40% | |
| Amount of recorded working hours | Increase ~ 20-40% | |
| Number of tools involved in planned maintenance | Increase ~ 20-50% | |
| Recorded human working hours | Increase ~ 20-50% | |
| Recorded downtime | Increase ~ 20-40% | |
| Engineering administrative working hours | Decrease ~ 20-60% | |
| Downtime due to parts shortage | Decrease ~ 5-25% | |
| Parts inventory value | Decrease ~ 5-30% | |
| Incorrect data entry | Decrease ~ 10-40% | |
| Audit preparation time | Decrease ~ 10-40% |
Integrability
Our TWO software offers even more possibilities with the integration of the following programs.
Logistics
Efficient warehouse and inventory control
Streamlines inventory management, improves stock accuracy, and enhances order fulfillment, reducing costs and improving customer satisfaction.
HR
Employee training and skill matrix
Identifies skill gaps, plans targeted training, and tracks employee development, boosting workforce competence and productivity.
DOC
Organized document control System
Facilitates secure storage, easy retrieval, and efficient management of documents, ensuring compliance and improving collaboration.
Accountability Board
Calendar-based issue tracking tool
Provides a visual overview of issues and deadlines, helping teams prioritize tasks, improve response times, and enhance project management.
Our application offers many other opportunities and useful solutions that we cannot fully showcase on this page.
If we have piqued your interest, we would be happy to demonstrate our solutions to you in a scheduled demo, so you can better understand your options.
For a Detailed DEMO
Please send us a message at: info@kyrtech.com
